School: Science
and Engineering
Course of Studies: B.Sc.
in Textile Engineering
Supervising Teacher
Professor Dr. Md. Abul Kalam Azad
Guest Faculty,
Professor.
Department of Textile engineering,
Southeast University.
ABSTRACT
Barriers of production are the major issue in apparel garmentmanufacturing which determines the effectiveness of total garments system and
run the process towards the up to mark standard. The main objective of this project is to determine the
suitable tools can be used specially for textile garments manufacturing, find out the
problems restricting the production, generating proper solution and implement
them in a proper way. In this study all data included of production capacity
both for past state and present state which shows the comparative improvement
of before implementation and after implementation of these tools. Methodology
of this project was to find out the barriers, non productive time and determine
the best possible way to eliminate major problems which are responsible for productivity
loss in apparel garments sector.
The phase-out of the quota is likely to have particular
significance for the export of Bangladesh apparels to the US market. MFA’s
impacts are not much related to a question of our $2 billion exports to the
USA; or the $5 billion worth of exports made by Bangladesh globally. Rather, it
is a question of how Bangladesh’s entire economy will be affected by the issue
of quota phase out. Readymade garment exports constitute about 85% of
Bangladesh’s annual export and provide direct employment to 1.5 million females
and indirectly an additional 8 to 10 million people. The global clothing trade
is evolving on a continuous basis and that the phase out of quota restrictions
and forming of trade blocs has become a reality. Moreover Bangladesh is
convulsed by fierce class struggles, centered on the country’s garment
industry. Many tens of thousands of workers have gone on strike, blocked roads,
attacked factories and other buildings, demonstrated, fought the police and
rioted in the streets. Every day comes news of fresh strikes in a variety of
industries —mainly the ready-made garment (RMG) sector, but also mill workers,
river transport workers, rail workers, journalists, lecturers and teachers. A
massive army and police presence around garment factories, in some cases
completely blockading and creating check points for entry to Export ProcessingZones, temporarily calmed things; but strikes continued to take place at
numerous factories, leading to solidarity strikes from nearby workplaces and
semi- spontaneous demonstrations.
ACKNOWLEDGEMENT
Industrial Attachment Course is an academic function of the Textile
Engineering Department of Southeast University.
At first we desire to express our deepest sense of gratitude
of almighty Allah for giving us knowledge, energy and patience for completing
the project work successfully.
A number of people have made significant contributions in
preparing this report. Their insights, advice and suggestions helped us a lot.
We wish to express our deepest gratitude to Syed Fakhrul
Hasan, Professor & Chairman of Textile Engineering Department, SEU, for his
continuous guidance, invaluable & constructive comments and endless
encouragement throughout the research work and the preparation of this project.
With profound regard we gratefully acknowledge our respected teacher Professor Dr. Md. Abul Kalam
Azad his generous help and day to day
suggestion during preparation of the project. Guest Faculty, Department of
Textile Engineering, SEU. He has enriched us with necessary ideas and concepts
for incessant improvement of the report.
We would like to express our sincere gratitude to Mr.
Salahuddin Ahmed, AGM(IE), for providing
us all necessary information & guide line. His valuable opinion has
enriched our knowledge to carry out the training and portray the information in
a logical sequence
We like to give thanks especially to our friends and many
individuals, for their enthusiastic encouragements and helps during the
preparation of this report us by sharing ideas regarding this topic.
We would like to thank and acknowledge to all Operators,
Workers, Production Officers, Production managers, Work study Officers, IT
Officers, AGM of all sections, Sardagonj, Kashimpur, Gazipur, Bangladesh.
Finally, thanks for those who helped us directly and
indirectly during the different stages of the present project work.
Contents
2.1. Factors of higher production:
2.2. Problems Regarding With RMG
2.3. Safety Problems
2.4. External and Internal Barriers of Higher Production
2.4.1. Economical problems:
2.4.1.1. Community problems:
2.4.1.2. Political problems:
2.4.1.2.1. Hartal :
2.4.1.2.2. Strike :
2.4.1.2.3. Internal politics :
2.4.1.3.
Transportation problem:
2.4.1.3.1. Internal transportation:
2.4.1.3.2. External transportation:
2.4.1.4. Drudge Problem:
2.5. Inventory Section
2.6. Cutting section
2.6.1 Remedies :
2.7. Production section :
2.8. Finishing section :
3.1. Tools & Equipments to be used for doing this work:
3.2. Procedure/Method for doing this job:
3.3. Flow chart of Garments manufacturing:
3.4. Barriers of each section and its remedies:
3.4.1. Sample section:
3.4.2. Cutting section:
3.4.2.1. Worker’s absenteeism of Spreading:
3.4.2.2. Delay fabric receiving:
3.4.2.3. Power Problem
3.4.2.4. Type of marker
3.5. Other common barriers of cutting section
3.6. Suggestion for cutting floor to DBL group
3.7. Future invention
3.8. Sewing section:
3.8.1. Different
types of sewing defects:
3.8.2. Reason of needle breakage:
3.8.3. Sewing section
problems
3.9. Finishing section:
3.10. Social &Environmental Information in DBL Group:
3.10.1. Scope of employment opportunity:
3.10.2. Internship
Program:
3.10.3. Environmental pollution control:
3.10.4. Noise, dust pollution control and air
emission:
3.10.5. Health,
Safety and hygiene awareness:
3.11. Policy Regime
of Government
3.12. Infrastructural Impediments
3.13. Labor
Productivity
3.14. Supportive
Government Policy
3.15. Limitations of
the Report
4.1. CONCLUSION
4.2. RECOMMENDATION FOR THE COMPANY
8.4.3.3 Shrinkage data Error
8.4.4 Experiment
No: 01.
8.4.5 Experimental
data: 02
9. Steam
relax dryer description:
9.1.1 Features:
9.1.2 Technical
specifications:
9.1.3 High
Efficiency Blower Device of Drying:
9.1.4 Over feeding
area:
9.1.5 Structure of
Nozzle:
9.1.6 Air contorl
& speed system:
9.1.7 Oil Heating Media:
9.1.8 Extra
Accessories:
10. Data from
steam dryer:
10.1 Experiment
No: 01
10.2 Experiment
No: 02
11. Discussion:
12. Conclusion:
List of table:
List of figure
Referrence:
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